RSE SPA, CNRS, SuperGrid, OXOLUTIA, THEVA, KIT, EPFL
T4.1: Characterization on small-scale windings and coils made of advanced REBCO tapes (M6-M24)
Task leader: CNRS; participants: RSE, KIT, EPFL
Task 4.1 is concerned with the main characterizations (electrical and thermal) to be performed on the small-scale windings (typically up to 5-6 m and voltages lower than 200 V) manufactured using the advanced REBCO tapes developed in WP1 and WP2. As a first objective of this activity, the T4.1 partners will agree upon the most relevant configurations of small-scale windings (straight, bifilar, helical, pancake, …) and the procedures of their characterization. Several samples of each configuration will be studied in order to investigate the impact of a variation in tape properties on the fault limiting behavior.
The T4.1 partners will perform electrical characterization of these small scale windings by carrying out the following experiments:
- evaluation of critical current in the temperature range 65 K – 80 K;
- DC and AC overcurrent tests (in the temperature range 65 K – 80 K) in order to ascertain the behavior in overload conditions and to evaluate the thermal stability, the maximum temperature increase allowed by the tape integrity and maximum electric field in fault conditions and to identify a suitable correspondence between DC and AC from the point of view of thermal stress on the tape;
- determination of the tape recovery time;
- measurement of resistance as a function of temperature in a wide range of temperatures;
- AC losses measurement to evaluate the heat release in the small-scale winding carrying a variable current, DC current with AC ripple, and DC transient situations in the temperature range 65 K – 80 K.
EPFL will make pulsed quench measurements on small scale windings between 65 K and 77 K, recovery time will be measured too. On the basis of the characterizations results, the conclusions will be deduced to provide feedback for WP1 and WP2 regarding the optimization of REBCO tapes for limiting applications. Numerical models will be used for a quantitative interpretation of experimental findings. Dielectric tests will also be performed at RSE, considering configurations that are similar to the one foreseen inside the final smart module: the results for this activity will be used to estimate the dielectric withstanding capability. Consequently some indications will be deduced to facilitate the smart module design in WP3.
Besides the small-scale windings made from one single tape the models containing two tapes in parallel will be studied as well. Particular objective of this activity is to find the procedures limiting the inequality of currents in parallel tapes carrying DC below the critical current. The knowledge obtained will help to assess the feasibility of current limiting devices for DC currents in the range of several kA. Two concepts will be followed:
- reduction of the variation in contact resistances by optimization of the bonding process
- modification of contact resistances after bonding (mechanical deformation, application of local magnetic field, heating, etc…)
T4.2: Characterization on large-scale coils and mock-ups for demonstrators (M12-M30)
Task leader: KIT; participants: OXO, THEVA, RSE, EPFL
Task 4.2 is focused on large-scale (i.e. longer than 10 m) coils and mock-ups and in particular on their electro-thermal characterization.
Further to results coming from WP1 and WP2, RSE foresees to contribute to the validation of long length REBCO conductors for SFCL demonstrators. Considering that the object to be tested will be the final large-scale coils to be used for SFCL module, RSE plans to perform first of all the evaluation of critical current following a conservative strategy to avoid damages to the module. Even if the FASTGRID project is concerned with DC, it makes sense to carry out the measurement of AC losses to evaluate the losses of modules in DC with ripple and current-transient’s situation and also to compare different types of configuration in the temperature range 65 K – 80 K. Moreover, their level represents an indication of the tape integrity, especially in case a conservative DC test is performed. Finally, the estimation of the recovery time will be useful for the project: following the indications of THEVA and OXO , RSE will be able to increase the temperature of coils up to the agreed value, by measuring the time required to restore the initial temperature. All the tests results of T4.2 will represent important inputs for the SFCL module design developed in WP3.
T4.3: Study and identification of the most representative procedures for dielectric and power testing in DC of the final demonstrator smart-module (M16-M36)
Task leader: SGI; participants: OXO, THEVA, RSE
Task 4.3 is focused on the preparation of the validation/acceptance tests on the final demonstrator smart-module.
Inparticular the identification of the most representative procedures for DC dielectric and power testing will be addressed.
The main goal of Task 4.3 (the determination of the most reasonable procedure for DC dielectric and power testing) will try to cover the lack of particular international standards for the FASTGRID application. The study may be initially based on the international standards concerned with applications as close as possible to the one foreseen by FASTGRID: the first example could be the DC testing of cables. As second step, the standard procedures will have to be adapted to the unique features of FASTGRID application and the fault scenarios to be simulated during power testing will have to be identified on the basis of the experience in real grids. The main outcome of Task 4.3 will be a procedure, collectively agreed by the whole consortium, paving the way for Task 4.4 activity. In fact, on the basis of this procedure, it will be possible to carry-out the final validation/acceptance tests on the smart module demonstrator including both dielectric and high power testing.
T4.4: Validation and acceptance tests on smart-module of the final demonstrator apparatus (M30-M42)
Task leader: RSE; participants: CNRS, SGI, KIT
Further to the testing procedure finalized in Task 4.3 and agreed by the consortium, the main goal of Task 4.4 consists in the final validation and acceptance tests to be carried-out on the demonstrator apparatus. Tests will include the evaluation of dielectric withstanding capability, the fault current limitation capability and the nominal conditions. For what concerns dielectric tests, RSE is able to apply DC voltage up to 200 kV in its own laboratories; higher DC voltages will be applied by using the High Voltage Testing Hall Facility (2,2 MV Pulse, 700 kV DC, 1 MVrms AC). For what concerns dielectric tests, RSE is able to apply DC voltage up to 200 kV in its own laboratories; higher DC voltages may be applied in the High Voltage Testing Hall. For what concerns high current tests, CESI DC testing facility in Milano or Berlin has to be considered up to 3 kV, whereas for higher voltages other European high-power laboratories are foreseen and will be selected in the last year of the project. The final objective of this task will be addressed collectively by critically analyzing the tests results to individuate design flaws and malfunctioning of key components.